Fineblanking
Fineblanking is a precision blanking process utilizing specialized triple acting presses to cold extrude parts to a “net shape” reducing the need for secondary operations. This ultimately leads to greater precision in terms of flatness, shape or profile, feature true position and edge quality providing greater value to the customer through lower component cost.
Conventional Stamping
MPI’s conventional stamping option provides excellent value for applications requiring high repeatability where price is a driving factor through lower equipment and development costs in products that can tolerate slightly higher tolerances when compared to that of fineblanking. MPI has presses ranging from 150 to 1500 tons.
Equipment overview
Fineblanking
41 fineblanking presses ranging from 150T-1100T located in the US and Mexico (among largest installed capacity).
0.1mm flatness tolerance held out of the press.
Strip widths from 40mm to 450mm
Part size up to 420mm
Thickness: 0.75mm-16mm steel, 20+mm Aluminum
Low and Medium Carbon steels, HSLA , Bi-metal, Copper, Inconel, Stainless Steel, and Aluminum
Conventional Stamping
6 Conventional Stamping presses 150T-1500T (transfer and progressive) located in Mexico
Strip widths from 26 mm to 1375mm
Thickness: 0.3 to 7.5 mm
Part size up to 1500mm
Low and Medium Carbon steels, HSLA , Stainless Steel, Aluminum
BROACHING
Die roll removal and improve profile of critical surfaces to 40 microns
GRINDING
Double disc grinding(Horizontal and Vertical), Blanchard grinding, Paddle grinding
30% flatness improvement per pass down to 40 microns
Hard and soft grinding capability
HONING
Hole size and cylindricity improvement down to 20 microns
ASSEMBLY
MPI provides assembly solutions including riveting, staking, and welding (Laser, Capacitance Discharge, MIG).
DEBURRING
Deburring: Belt sanding, Brushing, Coining, Tumbling cells
LAPPING
Flatness and surface profile improvement beyond grinding capabilities down to 5 microns.
CNC MACHINING
CNC machining: size and location down to 30 microns
Turning
Milling
TOOLING
Multi cavity progressive tooling
Transfer tooling
In house die design
Build and maintenance.
Equipment overview
Fineblanking
41 fineblanking presses ranging from 150T-1100T located in the US and Mexico (among largest installed capacity).
0.1mm flatness tolerance held out of the press.
Strip widths from 40mm to 450mm
Part size up to 420mm
Thickness: 0.75mm-16mm steel, 20+mm Aluminum
Low and Medium Carbon steels, HSLA , Bi-metal, Copper, Inconel, Stainless Steel, and Aluminum
Conventional Stamping
6 Conventional Stamping presses 150T-1500T (transfer and progressive) located in Mexico
Strip widths from 26 mm to 1375mm
Thickness: 0.3 to 7.5 mm
Part size up to 1500mm
Low and Medium Carbon steels, HSLA , Stainless Steel, Aluminum
BROACHING
Die roll removal and improve profile of critical surfaces to 40 microns
GRINDING
Double disc grinding(Horizontal and Vertical), Blanchard grinding, Paddle grinding
30% flatness improvement per pass down to 40 microns
Hard and soft grinding capability
HONING
Hole size and cylindricity improvement down to 20 microns
ASSEMBLY
MPI provides assembly solutions including riveting, staking, and welding (Laser, Capacitance Discharge, MIG).
DEBURRING
Deburring: Belt sanding, Brushing, Coining, Tumbling cells
LAPPING
Flatness and surface profile improvement beyond grinding capabilities down to 5 microns.
CNC MACHINING
CNC machining: size and location down to 30 microns
Turning
Milling
TOOLING
Multi cavity progressive tooling
Transfer tooling
In house die design
Build and maintenance.